Shanghai Zenyan Automation Engineering Co., Ltd.

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Shanghai Zenyan Automation Engineering Co., Ltd
 

Zenyan Automation Engineering (Shanghai) Co., Ltd. was founded in October 2010 and is located at Songjiang Park of Shanghai Juke Bio-industry Park (No. 5629 Beisong Highway). It is a manufacturing enterprise specialized in R&D, production and testing of non-standard industrial automation equipment. After years of dedicated development, the company was certified as a National High-Tech Enterprise in 2021, marking a leap-forward upgrade in its technical strength and R&D capability. To further expand production capacity and optimize R&D layout, Zenyan Intelligent Technology (Hefei) Co., Ltd. was officially established in May 2024, serving as a brand-new production and R&D base to lay a solid foundation for the enterprise's long-term development.


The company's R&D team consists of mechanical, electrical and software design engineers with years of experience in non-standard automation design. Its core members have been deeply engaged in the industry for many years, boasting profound technical accumulation. Adhering to the core values of "Quality, Innovation, Efficiency" and the tenet of "Relying on professional technical strength to seek and provide better solutions for customers", the company has always focused on providing high-quality and high-tech automation equipment and services for clients across various industries.

 

Our Factory

 

Zenyan Automation has established a comprehensive industrial layout based on a "dual-base collaborative development" model, with two bases complementing each other and working in synergy:
Shanghai Base: Located on the third floor, East Wing, Building A, No. 5629 Beisong Road, Songjiang District, Shanghai, it serves as the company's core operation and R&D center, undertaking key tasks such as core technology research, product design and development, and customer technical support. It is the core hub for technological innovation and market services.
Hefei Base: Officially launched in May 2024, it is positioned as a brand-new production and R&D base. Equipped with advanced production and testing facilities, and employing a scientific management model and efficient production processes, it focuses on the large-scale production of non-standard automated equipment and the iterative upgrading of new products. It possesses strong production capacity and a flexible production scheduling mechanism, enabling it to accurately meet customers' diverse equipment customization needs.
Both bases strictly adhere to full-process quality control standards. From raw material procurement and component processing to finished product assembly and factory testing, every link undergoes rigorous inspection to ensure the high quality and stability of the delivered equipment.

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Our Product

 

Zenyan Automation specializes in the research, development, and manufacturing of non-standard automated production and testing equipment. Their diverse product line covers several core areas, primarily including:

Automotive-related automation equipment:
- Fully automatic assembly workstation for automotive pipe fittings
- Fully automatic assembly and testing production line for PSA pipe fittings
- Automotive air conditioning pipe assembly and testing production line
- Automatic assembly and testing production line for automotive pipe components
- Automatic production equipment for automotive suspension components (including automatic screw tightening machine and automatic nut pressing machine)
- Automotive tailgate electric strut production line
- Automotive door lock assembly testing equipment
- Automatic grease application equipment for automotive fuel pump plungers
- Automatic O-ring assembly equipment for pipe fittings

Hydraulic industry equipment:
- Automatic assembly line for hydraulic reducers


Other specialized equipment:
- Air column packaging bag production equipment
- Air column packaging bag production line
- Automatic pressure regulating air source system for testing
- Fuel injector flow testing system


All products can be customized according to specific customer production process requirements to achieve precise integration with customer production lines.

 

Product Application

 

The company's products have a wide range of applications, covering several key industries and providing core support for production in various fields:

 

Automotive parts industry

Covering the assembly and testing of key components such as automotive pipelines, suspension components, electric tailgate struts, door locks, and oil pump plungers, providing important production equipment guarantees for the automotive manufacturing industry.

 
 

Hydraulic industry

Providing automated assembly lines for hydraulic components such as hydraulic reducers, significantly improving the production efficiency and quality stability of hydraulic products.

 
 

Packaging industry

Independently developed air column packaging bag production equipment and production lines are suitable for the production of packaging materials in various industries such as electronics, logistics, and daily necessities.

 
 

General industrial automation field

Testing automatic pressure regulating air source systems and other equipment, which can be widely used in industrial production processes that require high precision in pressure control and detection, such as electronic manufacturing and precision machining.

 

 

Our Certificate

 

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Zenyan Automation boasts strong technical capabilities and has accumulated numerous important qualifications, certifications, and intellectual property achievements, providing a strong guarantee for the reliability and advanced nature of its products and technologies:
Qualifications and Certifications: National High-tech Enterprise Certification
Patent Certificates:
Invention Patent: Fuel Injector Flow Rate Testing System
Utility Model Patents: Automatic Silicone Grease Dispensing Machine, Automatic Screw Tightening Machine for Threaded Inserts
Software Product Certificate: Zenyan Automatic Assembly Control Software V1.0
Software Copyright Certificates: Possesses over ten software copyrights, including Flow Performance Testing Software V1.0, Non-standard Automation Equipment Torque Angle Testing System V1.0, Non-standard Automation Equipment Leakage Testing System V1.0, and Non-standard Assembly Production Line Management System V1.0.

 

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Production Equipment

The company is equipped with a series of advanced production, processing, and testing equipment, providing solid hardware support for product manufacturing precision and stability. This includes:
Automated production equipment: servo positioning systems, robotic collaborative equipment (including brands such as YASKAWA, EPSON, and YAMAHA), automatic feeding systems, laser welding machines, laser marking machines, etc.
Precision testing equipment: visual inspection equipment, pressure testing instruments, torque testing systems, leak detection equipment, precision pressure gauges (including positive/negative pressure), flow meters, etc.
Specialized processing equipment: rotary friction welding machines, automatic screw insertion machines, automatic nut pressing machines, automatic grease application equipment, etc.
Control and monitoring equipment: Siemens SMART LINE control system, touch screen operating terminals, servo control systems, press force-displacement monitoring systems, IO monitoring equipment, etc.
These various types of equipment cover the entire product production, assembly, and testing process, ensuring that every piece of equipment leaving the factory possesses excellent performance and quality.

Production Market

Market Coverage
The company's products sell well in the domestic market, with customers located in major provinces and cities across the country. It has established a solid market position in key industrial clusters such as the Yangtze River Delta and the Pearl River Delta. Thanks to reliable product quality and professional technical services, its market influence continues to expand.
Performance and Partner Clients
After years of development, the company has accumulated extensive project experience and established long-term and stable cooperative relationships with numerous well-known domestic and international enterprises. Core cooperative clients include:
International well-known enterprises: Johnson Controls, DENSO, Cummins Turbo Technologies, FRANKISCHE INDUSTRIAL PIPES, GEA, etc.
Domestic well-known enterprises: TenChen Controls, Zhongding Sealing, Supor, Aerospace Electromechanical, Pengling Co., Ltd., Pivot, etc.
The company has successfully completed a large number of customized non-standard automation equipment projects, covering various fields such as automotive parts, hydraulics, and packaging. All projects have received high recognition from customers for their efficient, stable, and precise performance, establishing a good brand reputation in the industry and becoming a trusted partner for many enterprises in the field of non-standard automation.

 

Our Service

 

Zenyan Automation consistently upholds the "customer first" service philosophy, building a comprehensive professional service system covering pre-sales, in-sales, and after-sales support, providing customers with all-round assistance:

Pre-sales Service

- In-depth communication with customers to fully understand their core needs, including production process requirements, technical indicators, and production capacity.
- Providing professional technical consulting services, conducting feasibility analysis and evaluation based on customer needs.
- Customizing personalized non-standard automated equipment solutions and conducting technical demonstrations to help customers optimize production processes and improve production efficiency.

In-sales Service

- Tracking the progress of product design, production, and assembly throughout the process, and synchronizing project progress with customers in a timely manner to ensure customers are always aware of production status.
- Providing professional technical guidance during equipment installation and commissioning, assisting customers in completing production line integration and debugging to ensure the equipment achieves the expected performance.
- Providing operation training for customer technical personnel to help them master equipment usage methods, daily maintenance skills, and simple troubleshooting capabilities.

After-sales Service

- Providing a certain period of quality warranty for sold equipment. If equipment malfunctions occur during the warranty period, we will respond immediately and dispatch professional technical personnel for on-site repair and troubleshooting.
- Providing long-term technical support, including equipment maintenance consulting, technical transformation and upgrading services, to meet the dynamic needs of customers' production development.
- Establishing a comprehensive customer file, conducting regular follow-up visits to understand equipment usage, providing preventive maintenance suggestions, and extending equipment service life.
- Some equipment supports remote debugging and communication services to quickly and efficiently solve customers' technical problems.
With its professional technical strength and sincere service attitude, the company is committed to providing customers with attentive and efficient full-process services, creating greater value for customers.