Shanghai Zenyan Automation Engineering Co., Ltd.

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Electric Strut Crimping Machine
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Electric Strut Crimping Machine

Electric Strut Crimping Machine

This machine performs three operations: assembly, crimping, and dimpling. First, the inner support pipe QR code is scanned, followed by the motor end connector QR code. The system binds these two parts together. The machine then automatically assembles the gearbox connector seat, rubber pad, motor connector, main tube, and seal pad.

Product Introduction

Electric Strut Crimping Machine

 

Three Jobs on One Machine

This machine performs three operations: assembly, crimping, and dimpling. First, the inner support pipe QR code is scanned, followed by the motor end connector QR code. The system binds these two parts together. The machine then automatically assembles the gearbox connector seat, rubber pad, motor connector, main tube, and seal pad. Servo control ensures precise dimple position and depth, strictly following drawing specifications. After dimpling, each part is inspected to ensure there are no scratches, deformations, or misalignments. The Electric Strut Crimping Machine will alarm if any part is missing or incorrectly placed.

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One Station Replaces Two or Three Machines

If assembly is incorrect, the machine will not proceed to the next step. Similarly, if dimpling is out of tolerance, an alarm is triggered. Multiple layers of error-proofing prevent defective products from passing. This highly concentrated process previously required two or three separate machines; now, one machine completes all steps without moving parts between stations, greatly improving efficiency.
QR code traceability meets automotive company requirements. Every part's QR code is scanned, and all data is automatically recorded for future review. This machine is designed for automotive electric tailgate struts. Core functions include QR code binding, automatic component assembly, servo-controlled dimpling and crimping, and error-proofing detection. Control is via servo system, and error-proofing is performed through automatic detection of missing, extra, or incorrect parts.

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Specifications Table

Parameter

Detail

Applicable Product

Automotive electric tailgate struts

Core Functions

QR code binding, automatic assembly, servo dimpling and crimping, error-proofing

Control Method

Servo control

Error-Proofing

Automatic detection of missing, extra, or wrong parts

Equipment Type

Integrated assembly, crimping, and dimpling machine

 

Our Quality Control Maintains Full Records

We maintain a complete internal quality process. Drawings are reviewed upon receipt, and all machined and purchased parts are inspected. The full machine undergoes trial production testing before leaving the factory, with records kept at every step. Third-party inspection is welcome. We conduct 100% full inspection before packing. Export packing is performed by a professional company and meets international transport standards. Your Electric Strut Crimping Machine is fully tested and ready for reliable operation upon delivery.

 

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